Mitsubishi Outlander: Door Assembly, Door Glass and Regulator, Door Handle and Latch

Door Assembly

REMOVAL AND INSTALLATION

Post-installation operation

• Door adjustment

<Front door>

Damper removal

1. Damper

Door assembly and front door hinge removal steps

• Front scuff plate, cowl side trim

2. Wiring harness connector connection
3. Door check connecting bolt
4. Door assembly

• Side air dams

5. Fender rear protector
6. Front door upper hinge
7. Front door lower hinge

Striker removal steps

8. Striker
9. Striker shim

Door switch removal

10. Door switch

<Rear door>

Damper removal

1. Damper

Door assembly removal steps

2. Wiring harness connector connection
3. Door check connecting bolt
4. Door assembly

Rear door hinge removal steps

• Center pillar trim

5. Rear door upper hinge
6. Rear door lower hinge

Striker removal steps

7. Striker
8. Striker shim

Door switch removal

9. Door switch

Rear door catch removal

10. Rear door catch

Rear door lock hook removal

11. Rear door lock hook

INSTALLATION SERVICE POINT

STRIKER INSTALLATION

Install the striker so that the striker center does not deviate more than +-1.5 mm (0.06 inch) from the latch center.

INSPECTION

DOOR SWITCH CHECK

Door Glass and Regulator

REMOVAL AND INSTALLATION

Post-installation operation

• Door window glass adjustment

<Front door>

Door window glass assembly removal steps

• Door trim assembly
• Waterproof film, belt line molding, belt line weatherstrip inner, and speaker bracket

1. Door window glass assembly

Power window regulator assembly removal steps

• Post-installation operation check <Driver's side only>
• Door trim assembly
• Waterproof film and speaker bracket

2. Power window regulator assembly
3. Power window motor

Required Special Tool:

• MB990480: Window Glass Holder

<Rear door>

Door window glass assembly removal steps

• Door trim assembly
• Waterproof film, belt line molding, belt line weatherstrip inner, door window glass channel, and speaker bracket
• Door latch assembly

1. Door window glass assembly

Power window regulator assembly removal steps

• Door trim assembly
• Waterproof film and speaker bracket

2. Power window regulator assembly
3. Power window motor

Required Special Tool:

• MB990480: Window Glass Holder

Power window switch <Front door> removal step

• Post-installation operation check <Driver's side only>
• Door trim assembly

1. Power window switch panel assembly
2. Power window switch panel
3. Power window main switch <Driver's side>, power window sub switch <Front passenger's side>

Power window sub switch <Rear door> removal step

• Door trim assembly

4. Power window switch panel assembly
5. Power window switch panel
6. Power window sub switch

REMOVAL SERVICE POINT

POWER WINDOW REGULATOR REMOVAL

1. Remove the door window glass installation bolts.

CAUTION If tinting film is adhered to the door window glass, attach special tool MB990480 to the outside of the glass to prevent the film from peeling off.

2. Lift the door window glass, and attach special tool MB990480 to the glass as shown to prevent the glass from falling.

3. Remove the power window regulator.

INSTALLATION SERVICE POINT

POST-INSTALLATION OPERATION CHECK <DRIVER'S SIDE ONLY>

When the following procedures are carried out, carry out the learning procedures of the power window fully closed position.

• Power window regulator removal or replacement
• Power window switch removal or replacement

INSPECTION

POWER WINDOW SWITCH CONTINUITY CHECK

Sub switch

DOOR WINDOW REGULATOR CHECK

1. Connect a battery directly to the motor terminals and check that the motor runs smoothly.

2. Check that the motor runs in the opposite direction when the battery is connected with the polarity reversed.

3. If a defect is found, replace the window regulator as an assembly.

<Front door (passenger's side)>

<Rear door>

Door Handle and Latch

REMOVAL AND INSTALLATION

CAUTION When the door lock cylinder of the vehicle with WCM is replaced as a full service key set, the key must be registered with the barcode No. attached to the ignition key.

Pre-removal operation

• Door trim assembly removal
• Waterproof film removal

Post-installation operation

• Door inside handle play check
• Door outside handle play check
• Waterproof film installation
• Door trim assembly installation

<Front door>

Door inside handle removal

1. Door inside handle

Door lock key cylinder and door outside handle removal steps

• Rear lower sash

2. Plug
3. Door outside handle cover assembly <driver's side only>
4. Door lock key cylinder <driver's side only>
5. Door outside handle cover
6. Door outside handle
7. Door outside handle gasket
8. Door outside handle base

Door handle and door latch removal steps

• Rear lower sash

9. Screw
10. Door latch assembly
11. Inside lock cable
12. Inside handle cable
13. Outside handle rod
14. Front door outside lock rod
15. Front door panel bracket

Door check removal steps

• Front door speaker

16. Door check

<Rear door>

Door inside handle removal

1. Door inside handle

Door lock key cylinder and door outside handle removal steps

• Rear lower sash

2. Plug
3. Door outside handle cover
4. Door outside handle
5. Door outside handle gasket
6. Door outside handle base

Door handle and door latch removal steps

• Rear lower sash

7. Screw
8. Door latch assembly
9. Inside lock cable
10. Inside handle cable
11. Outside handle rod

Door check removal steps

• Rear door speaker

12. Door check

INSTALLATION SERVICE POINTS

DOOR CHECK INSTALLATION

Install the door check with the following identification marks facing upward.

DOOR INSIDE HANDLE INSTALLATION

When connecting the inside cable to the door inside handle, ensure that the door latch and the inside handle are unlocked.

INSPECTION

FRONT DOOR LOCK ACTUATOR CHECK

ACTUATOR OPERATION CHECK

ACTUATOR SWITCH CHECK <DRIVER'S SIDE>

ACTUATOR SWITCH CHECK <PASSENGER'S SIDE [Vehicles with keyless operation system (KOS) ] >

REAR DOOR LOCK ACTUATOR CHECK

ACTUATOR OPERATION CHECK

CENTRAL DOOR LOCK SWITCH CONTINUITY CHECK

Remove the power window switch.

<DRIVER'S SIDE>

<PASSENGER'S SIDE>

LOCK/UNLOCK SWITCH CHECK

<VEHICLE WITH KOS>

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