Mitsubishi Outlander: Forward Clutch
DISASSEMBLY AND ASSEMBLY
Disassembly steps
- Snap ring
- Internal gear
- Snap ring
- Snap ring
- Seal ring (small)
- Seal ring (big)
- Input shaft
- Forward clutch sub-assembly
DISASSEMBLY SERVICE POINT
SNAP RING REMOVAL
Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.
INTERNAL GEAR REMOVAL
Remove the internal gear from the forward clutch drum.
SNAP RING REMOVAL
Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.
SNAP RING REMOVAL
Remove the snap ring using snap ring pliers, and remove the input shaft from the forward clutch drum.
SEAL RING REMOVAL
Remove the seal rings (small and big) from the input shaft.
REASSEMBLY SERVICE POINT
SEAL RING INSTALLATION
CAUTION
- Apply vaseline when installing the seal rings.
- Do not re-use the seal rings.
Install the seal rings (small and big) on the input shaft.
SNAP RING INSTALLATION
CAUTION
- Be careful not to strain the snap ring by expanding it excessively.
- Do not re-use the snap ring.
Install the input shaft on the forward clutch drum, and attach the snap ring.
SNAP RING INSTALLATION
CAUTION Do not re-use the snap ring.
Install the snap ring on the forward clutch drum.
INTERNAL GEAR INSTALLATION
Install the internal gear on the forward clutch drum.
SNAP RING INSTALLATION
CAUTION Do not re-use the snap ring.
Install the snap ring on the forward clutch drum.
INSPECTION
FORWARD CLUTCH SUB-ASSEMBLY
Check if there is a damage, deformation, or burn marks, and replace the forward clutch sub-assembly if any defect is found.
INPUT SHAFT AND INTERNAL GEAR
Check if there is a damage or deformation, and replace if any defect is found.
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Reduction Gear
DISASSEMBLY AND ASSEMBLY
Nut
Reduction gear bearing
Reduction gear bearing
Reduction gear sub-assembly
Adjusting shim
Required special tools:
MB990810: Side bearing puller
MB990947: Lower a
Differential
DISASSEMBLY AND ASSEMBLY
Disassembly steps
Differential side bearing
Differential side bearing
Differential sub-assembly
Adjusting shim
Required special tools:
MB990810: Side bearing puller
SEE MORE:
On-vehicle Service
DRIVE BELT TENSION CHECK
1. Remove the radiator condenser tank mounting bolt, and
move the radiator condenser tank to a place where it does
not interfere with the drive belt tension check.
CAUTION
Check the drive belt tension after turning the crankshaft
clockwise one turn or more.
2. Make sure tha
Cautions on the handling of 4-wheel drivevehicles
Tyres and wheels
Since the driving torque can be applied to the 4 wheels, the driving performance
of the vehicle when operating in 4-wheel drive is greatly affected by the condition
of the tyres.
Pay close attention to the tyres.
● Install only the specified tyres on all wheels. Refer t
