Mitsubishi Outlander: Generator and Ignition System

REMOVAL AND INSTALLATION

Removal steps

1. Idler pulley
2. Idler pulley
3. Generator
4. Power steering pump bracket
5. Auto tensioner
6. Crankshaft pulley center bolt
7. Crankshaft pulley washer
8. Crankshaft pulley
9. Ignition coil
10. Spark plug

Required Special Tool:

• MB991883: Flywheel Stopper
• MB991398: Spark plug wrench

REMOVAL SERVICE POINTS

CRANKSHAFT PULLEY CENTER BOLT REMOVAL

1. Use special tool MB991883, to secure the drive plate.

2. Remove the crankshaft pulley center bolt.

SPARK PLUG REMOVAL

Using special tool MB991398, removal the spark plug.

INSTALLATION SERVICE POINTS

SPARK PLUG INSTALLATION

Use special tool MB991398, tighten the spark plug to specified tightening torque.

Tightening torque: 25 +- 5 N*m (18 +- 4 ft-lb)

CRANKSHAFT PULLEY / CRANKSHAFT PULLEY WASHER / CRANKSHAFT PULLEY CENTER BOLT INSTALLATION

1. Use special tool MB991883, to secure the drive plate.

2. Wipe the dirt on the crankshaft pulley washer and on the thread hole of the crankshaft using a rag.

3. Wipe the dirt on the crankshaft pulley and the crankshaft sprocket using a rag, and then remove the grease from the portion shown in the illustration.

NOTE: Remove grease to prevent the coefficient of friction of the pressing portion from declining due to adhesion of oil.

4. Install the crankshaft pulley.

5. Apply an appropriate and minimum amount of engine oil to the threaded portion of the crankshaft and lower part of the flange.

6. With the chamfered side on the inside of the crankshaft pulley washer facing the bolt top, install the crankshaft pulley washer to the crankshaft pulley center bolt.

7. Tighten the crankshaft pulley center bolt to the specified tightening torque.

Tightening torque: 210 N*m (155 ft-lb)

GENERATOR / POWER STEERING PUMP BRACKET INSTALLATION

1. Temporarily tighten power steering pump bracket bolts.

CAUTION

Always loosen the power steering pump bracket bolt, and temporarily the alternator. Then tighten each bolt.

2. Loosen the power steering pump bracket bolt and make the power steering pump bracket unfixed.

3. Temporarily tighten alternator bolts.

4. Tighten them to the specified tightening torque according to the order as illustrated.

Tightening torque

Power steering pump bracket:
M8: 26 +- 3 N*m (19 +- 2 ft-lb)
M10: 44 +- 8 N*m (33 +- 5 ft-lb)

Generator: 44 +- 10 N*m (32 +- 7 ft-lb)

Throttle Body and EGR System

REMOVAL AND INSTALLATION

Removal steps

1. Vacuum pipe and hose
2. Purge hose
3. Chamber
4. Purge hose
5. Purge hose
6. Water hose
7. Throttle body stay
8. Throttle body
9. Throttle body gasket
10. Exhaust gas recirculation valve
11. Exhaust gas recirculation valve gasket
12. EGR pipe
13. EGR pipe gasket
14. Exhaust gas recirculation valve support gasket
15. EGR support stay A
16. EGR support stay B
17. Exhaust gas recirculation valve support
18. EGR inlet pipe gasket
19. EGR inlet pipe
20. Solenoid valve
21. O-ring
22. Manifold absolute pressure (MAP) sensor
23. O-ring

INSTALLATION SERVICE POINTS

MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR INSTALLATION

CAUTION

• Install the manifold absolute pressure (MAP) sensor, taking care not to give a shock to it.
• Do not use a manifold absolute pressure (MAP) sensor that has fallen down.

EGR INLET PIPE / EXHAUST GAS RECIRCULATION VALVE SUPPORT / EGR SUPPORT / EGR SUPPORT STAY A / EGR SUPPORT STAY B / EGR PIPE INSTALLATION

1. Temporarily tighten each part so that the protrusion of each gasket is positioned as illustrated.

2. Tighten mounting bolts to the specified tightening torque in the order shown in the illustration.

Tightening torque: 20 +- 2 N*m (15 +- 1 ft-lb)

EXHAUST GAS RECIRCULATION VALVE GASKET INSTALLATION

Install the Exhaust gas recirculation valve gasket with the diagonally shaded area used as the illustrated position so as not to confuse the front with the back.

THROTTLE BODY GASKET / THROTTLE BODY INSTALLATION

1. Make sure that the throttle body gasket is placed before installing the throttle body.

2. Temporarily tighten throttle body and throttle body stay mounting bolts at A and B in the illustration.

3. Tighten the throttle body mounting bolt at illustrated position A to the specified torque.

Tightening torque: 20 +- 2 N*m (15 +- 1 ft-lb)

4. Tighten the throttle body mounting bolts at illustrated position B to the specified tightening torque.

Tightening torque: 9.5 +- 2.5 N*m (84 +- 22 in-lb)

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